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Industries

Beverages

High-speed fillers where a few minutes of downtime equal thousands of containers.

  1. 01Water treatmentWater quality and parameters.
  2. 02Syrup preparationFormula and Brix.
  3. 03BlendingRatio and carbonation.
  4. 04FillingFill level and speed.
  5. 05CappingTorque and seal.
  6. 06Tunnel pasteurisationTemperature and time per zone.
  7. 07Labelling and packingLot code and date.

On a beverage line, the filler sets the pace for the whole plant and every stop shows up in volume. Autech can record stops and pace per machine, connect data the machines already produce and bring quality records into one place.

Where it usually hurts

Typical problems in this industry, at the stage where they appear. Pick one.

Filling

Filler micro-stops

Stops of seconds or a few minutes go unrecorded, but added up they are a large share of lost time. Measuring them per machine shows the real bottleneck.

How we approach it

Downtime and OEE

Every stop with its time, duration and cause, and an OEE you can explain.

See the solution →

What you need to be able to prove

  • Water and syrup parameters per batch
  • Fill level and cap torque
  • Pasteurisation temperatures per zone
  • Lot code per pallet

What we'd ask you

  • When the filler stops for a couple of minutes, is it recorded anywhere?
  • What data do your machines produce today, and who looks at it?
  • If a fill-level check fails, who corrects it and how does quality find out?

Let's start with one problem.

Tell us what's costing you most today. We review it with you, show how we'd solve it and estimate its value together.